Scientific Injection Moulding Consultancy

and Cavity Balance Software 

SIM WORKBENCH® WITH THE CAV-BAL® CORRECTION ENGINE

SIM Workbench® is free Windows software for Scientific Injection Moulding studies, including cavity-balance measurement, analysis, graphing and reporting. Its optional Cav-Bal® Correction Engine uses measured cavity-weight profiles to calculate suggested hot-runner tip-temperature settings, providing a structured alternative to trial-and-error adjustment. Cav-Bal® can be evaluated with a 30-day trial from within the free SIM Workbench® platform.

Scientific Injection Moulding Consultancy

Moulding Optimisation Ltd is a UK-based injection moulding consultancy providing Scientific Injection Moulding support and specialist software to the plastics industry. Alongside developing SIM Workbench® and the Cav-Bal® Correction Engine, we work with injection moulders, toolmakers and machine manufacturers to improve process understanding, reduce variation and support more robust moulding performance.

Practical Engineering Support

Moulding Optimisation Ltd supports customers who need a more structured and practical approach to injection moulding challenges. Whether the requirement is cavity balance improvement, validation support, process development, or troubleshooting of difficult moulding issues, we provide focused engineering input backed by hands-on moulding experience.

 

Validation, Process Optimisation and Troubleshooting

We provide support for validation of new moulds, optimisation of existing moulding processes, and troubleshooting of tooling and process issues. This includes on-site engineering support at moulding facilities, toolmakers, and supplier locations where required, helping customers investigate problems, improve process consistency, and establish more reliable processing conditions.

Experience in Medical Device, Automotive and Consumer Moulding

Our engineers have extensive hands-on experience in injection moulding process optimisation, mould validation, and process validation, particularly within the medical device sector. We also have experience across automotive and consumer goods applications, with a strong practical understanding of modern injection moulding machines, mould tools, hot runner systems, and ancillary equipment.